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BK20A0403 Modern Welding Processes, 5 cr 
Code BK20A0403  Validity 01.08.2016 -
Name Modern Welding Processes  Abbreviation Modern Welding 
Credits5 cr   
TypeBasic studies  
ClassCourse   
  Grading scaleStudy modules 0-5,P/F 
  Eligibility for post-graduate studiesno
    Allowed to study several timesno
Organisation LUT School of Energy Systems 

Teachers
Name
Sakari Penttilä 

Description by Study Guide
Note 

Location: Lappeenranta

 
Year 

M.Sc. (Tech.) 1

 
Period 

1-2

 
Teaching Language 

English

 
Teacher(s) in Charge 

​Junior researcher, M.Sc. (Tech.) Sakari Penttilä
(Changed 29.1.20/TP)

 
Aims 

The aim of the course is to enlighten the students on various aspects of industrial modern welding processes. To enhance the course, laboratory tutorials and exercises uses practical examples of welding designer tasks. After having passed this course, the student:

  • has a thorough knowledge of most important welding processes that are used in industry, knows their peculiarities and typical applications
  • knows the principles of processes and understand in selecting most suitable welding processes for specified applications with consideration of usability, productivity, and economy aspects.
  • understands the relationship between welding process, quality, cost-effective welding production, energy saving in welding, and sustainability of selecting suitable welding process for different applications.
  • has a general overview of utilizing standards like SFS-EN-ISO in welding production, safety and quality management, as far as they concern welding processes.
 
Contents 

The course consists of lectures, exercises and an obligatory visit to an industrial company or laboratory tutorials to make the student familiar with industrial welding processes and practices. Lecture topics are listed below:

  • Major parameters, productivity, usability, and efficiency of major welding processes (Manual Metal Arc (MMA) welding, Gas Metal Arc Welding (GMAW), Metal Inert Gas, Metal Active Gas (MIG/MAG) welding, Submerged Arc Welding (SAW), Tungsten Inert Gas (TIG) welding, Plasma welding, Friction Stir Welding (FSW), Laser welding, Electron Beam welding, Hybrid welding, Resistance welding and other)
  • The concept of materials weldability
  • Mechanization/robotization/automation of welding processes
  • Basics of welded structures design
  • Welding grooves preparations: cutting and beveling methods
  • Quality, sustainability and safety aspects in a welding workshop

 

Each lecture has an exercise, which consists of multiple choice /open questions, and some practical assignments based on industrial tasks of a welding engineer, for instance:

  • Compare welding processes by productivity and usability aspects
  • Define weldability of a certain material
  • Describe features of a certain automated welding process
  • Evaluate proposed welding designs
  • List features concerning welding quality and its control

 

Additionally, the course has obligatory seminar, which is a report of 10-20 pages written by the student for the whole duration of the course. Example topics are:

  • Principle, operational parameters and novel developments of a certain welding process
  • Weldability of a material group
  • Benefits and concerns of welding mechanization/robotization/automation
  • Welding quality control for a specific welding process
 
Teaching Methods 

The course is delivered in a form of lectures with interactive questions and discussions with students. The course also includes practical laboratory exercises. Weekly assignment will be carried out in moodle and exam will be conducted in electronic exam.

Lectures and weekly assignments - 1st period
Laboratory tutorials and seminars - 2nd period

Material delivery and teaching methods:

  • Lectures and weekly assignments: 24 h
  • Seminar presentations : 60 h
  • Laboratory practice: 8 h including weldability analyses for different materials, products and processes
  • Preparation for exam: 38 h

Total workload: 130 h
The course is suitable for distance learning.

 
Examination in Examination schedule (Yes/No) 

No

 
Examination in Moodle (Yes/No) 

No

 
Examination in Exam (Yes/No) 

Yes

 
Assessment scale and assessment methods 

Grading: numerical assessment (0-5)
Exam: 50 %
Exercises & Seminar: 50 %

 
Course Materials 
  • Course lecture slides
  • Howard & Gray: Modern Welding Technology 6th edition. AWS Welding Handbook, 9th edition.
  • Welding production standards, e.g. EN ISO 2553, 3834, 4063, 5173 + A1, 5178, 5817, 6520, 6947, 9013, 9017, 9606, 9692, 9712, 13916, 13920, 14731, 14732, 15607, 15609, 15610, 15611, 15612, 15613, 15614, 17635, 17662, 17663, EN 1011, 1090 13479, and ISO/TR 15608, 20172
  • Videos of industrial welding operations and processes given at lectures
 
Places for exchange-students? (Yes, number/No) 

No

 
Places for Open University Students?(Yes, number/No) 

max 10

 


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